Three decades ago WR had a scenario involving a 17th-18th Century fortress on the tabletop. Looking about the slim terrain offerings back then, it quickly became apparent that WR would have to build the fortress from scratch. Build a simple fortress outline, small and compact but have the look and feel of a 17th-18th Century fortress plus be able to store the finished project. The project must allow placement of miniatures on the walls (with their basing), be compact in size (approximately 2 feet square), and be adaptable for different basic configurations, town layouts, and entrance gate locations. A tall order of construction and gaming priorities for the wood worker rabbit.
Looking at the WR library collection on european fortresses (pre-internet days back then), old photographs taken from european fortress visits in his youth, WR sketched out a basic design on paper from old notes written while in Costa Rica. WR even placed miniatures on the flat drawn walls, thought about the length of the curtain walls, ability to place fortress cannon, tabletop march the actual 28mm miniatures about within the fortress wall perimeter and position miniatures firing over the ramparts… basic gamer stuff. WR quickly determined that the glacis outside the fortress would have to wait for now.
So, first stop was a cheap and local material source to complete the underlying wall structure. Easy step after a brief thought… just took a walk around the local Lowe’s or Home Depot or similar DIY store wood molding department. The same stuff everybody uses for cabinets, wall boards, ceiling trim, door trim etc. After pawing thought the shapes and sizes, three styles or molding shapes together formed the walls. WR bought 16′ lengths for the walls, assuming and making allowance for manufacturing (angle cutting) mistakes. Additional wood materials are balsa or basswood sheeting (1/8 and 1/4 inch thick) and various wood strips for the fortress gate construction. Wood glue, some basic undercoat paint, hobby tools,, sanding paper (various grits) or Dremel tool for sanding the wall joints.
With material on hand, the next step was draw the fortress outline on the half-inch plywood under-base. Simply sketch the curtain wall outline and length, the bastion shapes, and other design notes for construction. I kept a small scrap piece of wall wood molding styles handy for wall dimension calculations. WR should note the bastions in the end all came out slightly different in size and shape, adding character to the finished fortress but Sebastien le Prestre de Vauban would have fired his junior engineer for shoddy bastion work.
Cut out the wood molding material to shape and length then wood glue the fortress together. This took several evenings since the horizontal levels required some pin work to hold in place while the glue dried.